Customized Double sided tape / Adhesive tape Factory

Proper surface preparation is critical for industrial tape bonding because it provides stable, unified, clean, and dry substrate surface which ensures optimum adhesion of the industrial tape with the substrate material. The proper surface preparation optimizes the performance of the substrate and without a standard surface preparation, the industrial tapes will have a poor adhesion with the substrate which can lead to the potential products failures, safety hazards and increased cost due to the rework and replacement procedures. Moreover, industrial tape technology is used in various environmental conditions from high temperatures to extreme hazardous and sometime under high number of stresses. In this regard, proper surface preparation is used to provide a clean and uniform surface, which promotes a stronger and more durable bond over time. The surface preparation methods include surface cleaning, removal of grease and loose surface deposits such as in case of metals rust from the surface of metals needs to be abrade or solvent cleaned to enhance adhesion. Moreover, to achieve the high bond strength chemical pretreatment is also carried out to remove contaminations that can interfere during bonding leading to poor adhesive strength.It is noticed that in general, before employing the industrial tapes the substrate surface is prepared usually by cleaning with a mixture of isopropyl alcohol and water as shown in Figure.1. (Steps A and B). In this mixture the concertation of iso-propyl alcohol is almost 50 to 70 percent. Furthermore, industrial tape is considered as one of the pressure-sensitive adhesives. In this regard, the bond strength of industrial tapes is dependent on the adhesive contact developed between the substrate and the industrial tape. Thus, after the solvent cleaning pressure is applied which develops better adhesive contact and helps improve bond strength. In general, it is considered that the industrial tape should undergo a pressure greater than 15psi which is applied by the rollers or platens to ensure optimum bonding as shown in Figure.1. (Step C and D). The application of pressure onto the industrial tape usually increases its bond strength because in response to this the adhesive will flows onto the substrate surface leading to higher adhesion. Furthermore, it is noticed that almost 50 percent of the bond strength is achieved after a time of 20 minutes and 90 percent of the bond strength is achieved after one day and 100 percent of the bond strength is achieved after 3 days completion. However, handling Strength is typically achieved right after pressure is applied onto the surface bonded components. Whereas in various cases, bond strength can be enhanced, and highest bond strength can be achieved more quickly by exposure of the bond to elevated temperatures. Figure.1. Surface preparation of industrial tape bondingHowever, except this most of the time special surface preparations are required which include the cleaning of heavy oils from the surface. For instance, different types of degreasers or solvent based cleaner are required to remove the heavy oils or grease from the surface of the substrate and followed by cleaning with IPA/water.Moreover, there are substrate surfaces that contain thick dirt, dust contaminations in such cases the substrate surfaces are abraded and then cleaned by Iso-propyl alcohol and water mixture. Surface abrasion can serve to remove heavy levels of dirt or oxide from metals or paints and develops additional surface area to improve adhesive bonding of the industrial tape with substrate material. Furthermore, abrading is carried out to have a textured surface to obtain more flatness, allowing improved contact area and adhesion. A fine abraded surface can help adhesion to many paints and plastics. In addition to this, fine scratches on the surface, generated with circular motion rather than straight-line motion, are most desirable such as micro-scratches on a surface increases the available surface area to bond to resulting in greater initial adhesion and achieving higher bond strength. During abrasion it is a precaution to avoid grinding a surface with coarse abrasive materials, as they can create too much texture for the adhesive to adequately flow into the surface. In addition to this adhesion promotors are also used to enhance the adhesion of the substrate with industrial tapes. This surface preparation includes the application of a primer on the substrate surface which can efficiently enhance the initial and ultimate adhesion of tape to number of materials which include polymers and paints etc. Furthermore, the materials such as wood, particleboard etc. have rough, porous surfaces and due to this these materials require a prior sealing before the application of industrial tape to have a smooth and unified surface for industrial tape bonding. The most common sealing materials used are the paints, varnishes, and special coatings etc. On the other hand, there are some other materials that require a special surface preparation before industrial tape application. For instance, such material includes glass and glass-like materials and metallic materials such as copper and copper and plastics or rubber that contain components that migrate (e.g., plasticizers).

The industrial tape technology plays a significant role in bonding, sealing, and enhancing product performance during numerous industrial operations. In this regard, the use of industrial tape technology grows rapidly. In recent times the advancement in industrial tape technology have introduced novel innovations within the industrial tape industry transforming the way industries operate and enhancing efficiency, sustainability, versatility safety, adhesion, and durability. For instance, on the most significant innovation in industrial tape technology includes the integration of nanotechnology. The industrial tape manufacturing industry is integrating nanotechnology to enhance the adhesive properties and durability of the tapes. Moreover, nano particles incorporation in industrial tapes also provides the stronger bonding characteristics even on the irregular surfaces. This innovation in industrial tape technology has produced tapes with superior strength, durability, and resistance to extreme conditions, making them suitable for numerous industrial applications. In addition to this the other innovation in industrial tapes include the integration of smart adhesive to achieve the enhanced performance of tapes in various industrial operations. The smart adhesive integration increased the overall performance of the industrial tapes. For instance, such innovative adhesives can easily adapt to environmental variations, temperature fluctuations, and varying pressures. Moreover, smart adhesive with higher bond strength also provides the reusability by reducing waste and enhancing the low cost specifically in the automotive manufacturing industry. These smart tapes can incorporate functionalities such as temperature sensing, moisture detection, or electrical conductivity, opening up new possibilities for applications in various industries.Figures.1. Pressure sensitive adhesive tapes. Furthermore, in recent times there is a growing demand for sustainability and eco-friendly materials. In this regard, industrial tape technology is currently focusing on eco-friendly materials and manufacturing processes. For instance, the biodegradable materials and recyclable adhesives are under consideration for the industrial tape technology to reduce environmental impact without effecting the overall performance of the tape. This innovation in the industrial tape technology to have the Sustainable tapes not only meet industrial standards but also align with corporate environmental initiatives, appealing to eco friendly consumers and industries. Subsequently, the other innovation in industrial tape technology includes the customization in industrial tapes which has eventually increased the applications of industrial tapes. The industrial tape manufactures now offer the specialized taped specific to the industrial needs such as high temperature resistance, bonding strength, and unique substrates. The customization of industrial tapes allows industries to optimize their manufacturing processes which leads to the enhanced efficiency and production. Additionally, the integration of RFID into industrial tapes is one of the significant innovations which has opened new paths in logistics and supply chain management. Whereas RFID-enabled tapes facilitate real-time tracking and traceability of goods throughout the production and distribution cycle. Moreover, it also enables and streamlines inventory management, deceases errors, and increases overall operational efficiency.Figures.2. Working of pressure sensitive adhesives The other important advancement in industrial tape technology is manufacturing of industrial tape using the additive manufacturing methods. The innovative production methods are transforming the industrial adhesive products.  Additive manufacturing, also called 3D printing, is transforming the production of industrial tape and adhesive products into the precise customized geometries patterns and functionalities. By using the innovative additive methods, the tapes can be manufactured with required properties, such as with thickness variations, porosity, and adhesion strength, to meet specific application requirements. Moreover, the incorporation of rapid prototyping in industrial tape technology allows the on-demand production, reducing lead times and inventory costs for industrial tape produces and consumers. Furthermore, the other innovation is the production of multifunctional tapes that combine adhesive, sealing, and insulation properties for numerous industries. Such multifunctional tapes provide the versatility and cost-effectiveness by replacing multiple products with a single solution. For instance, tapes with integrated conductive elements can provide bonding and electrical connectivity in electronic devices and automotive applications. Whereas tapes with thermal insulation properties can be used to fill gaps and joints while preventing heat loss in building construction and HVAC systems. Furthermore, materials science world is carrying out the recent advancement to develop the industrial tapes with enhanced durability and performance characteristics. For instance, industrial tapes are coated to enhance the resistance to UV radiation, chemicals, abrasion, and harsh environmental conditions.  In addition to this, innovations in adhesive technologies, such as pressure-sensitive adhesives (PSAs) and hot melt adhesives (HMAs), optimize bonding strength and reliability. Thus, the future of industrial application tape technology is promising with innovation driving the development of more innovative, sustainable, and versatile solutions. From smart adhesives and nanotechnology to additive manufacturing and customization, the industry is evolving to meet the varying needs of modern manufacturing and construction. These innovations are changing not only the products we use but also the way industry works. As we look forward, the future of industrial tape promises to be one of continued innovation and advancement.

Industrial tapes are considered the most suitable option and have found numerous specialized applications in extreme elevated temperature environments to hazardous conditions. In automotive and aerospace sectors the industrial tapes that possess specialized heat resistance properties are used for heat shielding purposes such as for sealing the electrical cables, pipes, and other sensitive equipment’s. Additionally, industrial tapes with high insulating properties are used for thermal insulation. For instance, industrial tapes manufactured with high insulation characteristics are used to seal joints and seams in insulation materials, providing protection against heat loss or gain. Moreover, industrial tapes also serve a primary role in extreme hazardous conditions such as industrial tapes with high chemical resistance are used to protect against corrosive substances. These industrial tapes are used for sealing and bonding in chemical processing plants, laboratories, and industrial cleaning operations. In mining operations, construction and even in heavy machines industrial adhesive tapes with high abrasion resistance properties are used to seal components against high friction or wear. Whereas, in power plants, and offshore installations industrial tapes with high electrical insulation properties are used to protect and insulate electrical wires, cables, and components from hazardous environments. Industrial tapes are also considered a suitable option to provide resistance against extreme harsh environments in outdoor which includes weatherproofing etc. In addition to this, industrial tapes with high resistance to UV exposure, moisture, and extreme weather conditions are used for outdoor applications such as sealing seams in roofing materials, HVAC systems, and outdoor signage. Furthermore, in underwater applications the industrial tapes with water resistance properties are used for repairs and sealing in underwater strict environments. For instance, industrial are used for marine construction, offshore drilling rigs, and underwater pipelines. Moreover, in automotive and transportation applications industrial tapes with high vibration damping properties are used in vehicle interiors, engines, and suspension systems to limit noise and vibration. Moreover, industrial tapes are used in automotive assembly lines for attaching emblems, bonding trim, and securing wiring harnesses. The industrial tapes used in aerospace industry require optimum strength properties with extreme resistance to the temperatures and pressures. Therefore, industrial tapes used in aerospace possess these properties and are particularly used for the specific applications of bonding composites during aircraft manufacturing and masking aerospace materials surfaces during paint and coating applications.  Moreover, it is noticed that aerospace components are exposed to extreme temperatures during flight, including high heat generated by engines or atmospheric re-entry. Heat-resistant tapes are engineered to withstand elevated temperatures without compromising their adhesive properties. They ensure reliable bonding performance under thermal stress and prevent adhesive failure or degradation due to heat exposure.Figure.1. (a)Industrial Aluminum foil tape (b) Anti slip industrial tapeFurthermore, industrial tapes also have found applications in the medical sector as well such as biocompatible industrial tapes are used in for wound care, surgical procedures, and medical device assembly. The industrial tapes used in biomedical applications meet strictly with regulatory standards for biocompatibility, sterility, and adhesion to skin. Furthermore, also noticed that specialized industrial tapes are also used electrical and electronics sectors during manufacturing to provide Electrostatic Discharge protection, moisture barrier properties, and secure bonding for components during assembly and packaging processes.The industrial tapes that are used to provide resistance against the extreme elevated temperatures include the aluminum foil tape and glass cloth tape that has a silicon adhesive with elevated temperature resistance, high adhesion and a strong, abrasion resistant backing. This industrial tape can be applied from the temperature range such -18°C to 93°C. Adhesive in this industrial tape will gradually be thermoset at high temperatures and then the adhesive mass becomes firm and gradually loses its pressure sensitivity but will continue to hold the tape in place. In addition, this aluminum foil industrial tape is used to provide moisture barrier in doors and glass windows. In industries this tape is used for insulation purposes and used in stifling air ducts. Additionally, it also provides a cover resistance wire heating elements to distribute the heat. Aluminum foil tapes are also considered ideal solution as a heat reflective wrap along or over insulations, applied to tubes, engine support structures, missile ground handling equipment’s. Industrial, Heavy Insulated Mono-Tape and Duo-Tape are designed for high temperature applications. These tapes are ideal for industrial requirements where temperature requirements are beyond capabilities of elastomers insulated cables and tapes. Figure.2. Industrial heavy insulated tapesFurthermore, anti-slip tapes are used for harsh environments where high performance is required. Anti slip industrial tapes are made from silicon carbide coated with high bond long life acrylic adhesive system. This industrial tape particularly possesses a high resistance to cleaning solutions, oils, grease etc. Also, used in applications including warehouses, factories, on vehicles, hospitals, marine & home applications. This industrial tape provides a strong grip on stairs and p on ramps & walkways. Furthermore, general purpose vinyl tape and hazard marking tapes are also cost-effective solutions for a variety of safety marking and color coding applications.

Industrial tapes are considered as one of essential adhesive products that are used to seal, join, protect, and insulate different types of surfaces and materials. In addition, the significant usage of industrial tapes includes surface protection, material binding, air and water barriers, and surface insulation. The types of industrial tapes include double-sided tape, acrylic foam tape, protective film, masking tape, electrical tape, duct tape, gaffer tape etc. Moreover, these industrial tapes found numerous applications in construction, packaging, medical applications, automotive and aerospace industries. In manufacturing industries crown is one of the leading professional adhesive industrial tape manufacturers that is producing numerous types of high-quality double-sided tape. This leading manufacturer posses more than sixty product lines to provide valuable solutions to their customers. Whereas, crown manufactures double sided tape, acrylic foam tape and protective film.Figure.1 Types and construction of industrial tapesFurthermore, industrial adhesive tapes play a vital role in manufacturing and construction industries. For instance, in automotive industries adhesive tapes are now considered valid alternatives to standard bonding techniques due to the low weight characteristics, high flexibility and adaptability for applications on numerous materials and surfaces. The significance of using adhesive tapes in automative sector is due to the greater efficiency and safety during assembling which save production time and cost. Now a days the industrial tapes used both in manufacturing and construction ensures high characteristics as compared to the conventional methods such as high adhesion, resistance to aging, temperature resistance, UV rays and atmospheric agents. However, the industrial tapes are specifically in use for structural bonding the attachment parts of the automobiles such as license plates, parking sensors, frames, and thermoformed parts to ensure perfect dissipation of mechanical and thermal stresses to obtain the optimum holding over time. Moreover, adhesive tapes are used for masking to provide safety and protection for car bodies and bumpers during masking. Also, during automotive interior and engine manufacturing these are used to insulate cables and electrical wires providing high resistance to abrasion and cutting, UV rays and thermal stresses while optimizing weight and space. In addition, double sided adhesive tapes are considered essential for assembling different material layers of insulating panels and for metal panel mounting on automobile frame during manufacturing of campers. Whereas in construction adhesive industrial tapes are used for retrofitting floor coverings which provides excellent adhesion even on critical surfaces as well as high comfortability. In marine applications, industrial adhesive tapes are extensively used in numerous construction phases from masking during painting and repairing of portholes during finishing and covering to the assembling of sails and technical fabrics.Figure.2. Industrial adhesive tape in (a) automobile engines (b) cover panel fittings and (c) floor coveringIn construction industry industrial adhesives tapes are extensively used for finishing insulation and cladding of roofs and walls. However, adhesives tapes are also used for masking during the construction and painting process after secure protection of internal and external build structure surfaces. Moreover, these industrial tapes for insulating allow numerous types of surfaces to be fixed, insulated, and sealed at the same time. Subsequently these tapes offer high adaptability, expansion and excellent insulation and durability. In the covering of walls, these tapes are used in panel applications which reduces hardening times of liquid structural adhesive and allow optimum resistance to the harsh environmental conditions. Furthermore, in decoration and renovation of building structures numerous laminates, ceramic and aluminum composite materials are used for covering walls. However, high density adhesive foam tapes provide optimum solution for material bonding which provide high resistance to dynamic static and thermal stresses and atmospheric agents and specifically considered the most suitable outdoor usages. Whereas it is noticed that in manufacturing of furniture industrial adhesive tapes provide an alternative solution to conventional sealing and joining methods such as glues riveting and screwing. Thus, these tapes provide invisible and clean bonding and provide cost effectiveness on different types of materials and surfaces. Moreover, it also reduces the production times with higher efficiency and safety during assembling. In addition to all these roles industrial adhesive tapes are used in electronic parts manufacturing and applications initially from holding small parts together during assembling to provide protection of the surfaces from foreign dirt, dust, and moisture. Moreover, these tapes also protect surfaces from contamination. On the other hand, industrial tapes provide a critical role in the electronics industry by providing a physical barrier between electronic components and the environment which ends up preventing damage and ensuring a consistent finish. Whereas, in energy applications during solar panel manufacturing double sided adhesive tapes are used to fix photovoltaic module frames which are then subjected to prolonged exposure to ultraviolet radiation and atmospheric agents. Moreover, these industrial tapes are also used in the packaging industry from sealing boxes and packages to labeling products. Adhesive tapes also secure straps and handles and provide reinforcement.Figure.3. Industrial adhesive tapes in solar panel production